Anthony Luzhin

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Регистрация: 24.08.2022

Специализация: PLC / SCADA Programmer

C# Software Development VBScript CoDeSys SCADA Team Lead Plc CX

Портфолио

B&R

System outline, programming PLC and developing SCADA for fermentation process

B&R CP0411, WinCC OA.

B&R CP0411, WinCC OA. Year: 2021. Industry: Pharma. Challenges: pH control is crucial for fermentation, thus an upper level PID control had to be implemented. The entire process parameters was tracked to MySQL database via VB scripts.

Omron CP1L, Weintek eMT

Developing control strategy, programming PLC and developing HMI for pump testing facility. PLC / HMI: Omron CP1L, Weintek eMT Year: 2016 Industry: Oil and gas Challenges: As per hydraulics, differential pressure has to be controlled both by valve opening percentage and pump frequency. In order to achieve optimal control speed and accuracy, spilt-range PID was implemented inside PLC. Additionally, step-dependent receipt functionality was developed via Omron indirect addressing. This enabled smooth mode switchover (auto – manual) and choosing time for pressure to go up, to hold and to go down, according to facility needs.

Mitsubishi FX5U, Weintek MT

Developing unified control system for 5 types of industrial autoclaves from scratch. PLC / HMI: Mitsubishi FX5U, Weintek MT Year: 2017 Industry:Food & beverages. Challenges: since temperature depends not only on steam injection but also on steam pressure as well, a smart algorithm to hold both parameters within permissible ranges has been developed. Another task was writing standalone receipts handle functionality. This was achieved despite of limited PLC memory capabilities of FX5.

Siemens S7-1513, WinCC Professional

Programming PLC and SCADA for galvanic production line with rectifiers. PLC / HMI: Siemens S7-1513, WinCC Professional Year: 2020 Industry: Coating / chemistry Challenges: The entire line represents number of tanks and two manipulators that are due to travel and take and put metal parts from one to another positions. The most challenging task was to write an algorithm in a way that keeps the line working despite of inevitable collisions and to share tasks between manipulators dynamically. Each devise consisted of 6 frequency drives and 10 sensors and encoders.

Siemens S7-1511, Weintek eMT

Programming PLC and HMI for HOMAG KAL320 retrofit. PLC / HMI: Siemens S7-1511, Weintek eMT Year: 2019 Industry: Wood Challenges: An industrial PC that was used for controlling the machine has been damaged, and thus the entire automation system has to be replaced. The hardest task was to establish CAN communication with legacy servo drives without proper EDS file and to control motion in a way that guarantees very precise operation of pneumatics and servo drives (max tolerance 1mm alongside 9700 machine transporter length).

Скиллы

ABB

Allen Bradley

Beckhoff

BnR

B&R Automation Studio

CFC

CoDeSys

CX-One

GX Works

Mitsubishi HMI design

Omron

PCS7

PLC

RS Logix

SCADA

SCADA development

Siemens

Software development

Step 7

Sysmac Studio

Team Lead

TIA Portal

TwinCAT

VB scripts

WinCC

WinCC OA

Опыт работы

Technical Director

08.2015 - 07.2022 |Engineering startup Gafsyn.ru

PLC, IPC, OA, WinCC RT Advanced, Professional, 7.4 developing, CJ PLC programming.

• Design and deployment of automation systems based on PLC and IPC. • S7 / FX / X20 / NX1 / CJ PLC programming. • WinCC RT Advanced/ Professional / OA/ 7.4 developing. • Managing the entire work of a crew, including 3 PLC Engineers, Electrical Engineers, Commissioning Engineer, Client manager.

Lead Automation Engineer

05.2012 - 10.2015 |Gibio Agricultural hi-tech startup

WinCC Runtime Advanced, SQL, PCS7, PID, PH, O2, VB scripts.

• Design and deployment of Siemens S7-1500/300 based PLC control of hi-tech biotechnology process – managed system life cycle, starting from ordering the needed equipment and ending up operator manuals. • Loop checks, actuators and valves troubleshooting. • PID loops tuning, self-made functions implementation to enable greater flexibility and cascade control. • WinCC Runtime Advanced connection to SQL database via VB scripts, storing process data and enabling operator and engineering staff control and extended functionality. • PCS7 implementation in process design, PID parameters monitoring. • Tracking actuators characteristic to enable smooth control (liquid, gases etc). • Commission of special pH, O2 and other biotechnology specific sensors (mainly Endress & Hauser). • Site crew management, roles and duties allocation.

Senior Automation Engineer

01.2011 - 05.2012 |Mehras LLC

HMI, WinCC, DCS, PCS7, SCADA, Beckhoff PLC, OPC, PID.

• Design and deployment of testing facility automation systems for airplane engines complex tests, including oil system, air system, hydro pump loading and other supplementary subsystems on Siemens S7-300 PLC and WinCC v7.3. • Advanced design of HMI, alarm logging, trends, client-server architecture, server redundancy. • Examine work of other stuff, check consistency and control algorithm. • Commissioning of the entire system on site - analog and binary signals calibration, loop checks. • PID tuning, control of complex hydraulics systems. Diagnostics and development of the state of the art PID action. • DCS design and special PCS7 functions implementation to enable continuous process monitoring. • Commissioning of the entire system as a chief engineer – leading a crew of 5 site engineers. • Integration of other vendor measuring modules in Siemens based SCADA via OPC. • Developing hydraulics test facility automation based on Beckhoff PLC.

Chief Comissioning Engineer

08.2009 - 08.2010 |Promautomation LLC

PLC programming , RS Logix, Zelio Soft, Schneider Electric Sepam, SFT2841, Siemens SIMOREG DC Master, Schneider Electric Zelio.

Developed control logic and software configuration for Allen-Bradley Control Logix 1500 based automation system for major Russian utility - OAO Rushydro. • PLC programming ( RS Logix, Zelio Soft, SFT2841) and code optimization according to underlying technology. • Commissioning of control system for 4 MW synchronous motors, including excitation panel, protection IEDs (Schneider Electric Sepam series) and supplementary devices, switchgear and automation subsystems. • Performed start-up of the entire system, lead the team during site acceptance tests. • Routine tests like IO test and checking interconnection of Central PLC board to other control equipment and IEDs. • Configuration and re-design of excitation system (Siemens SIMOREG DC Master), blades control units (Schneider Electric Zelio), protection IEDs ((Schneider Electric Sepam). • Working out of Sepam M81, M87 protection devices settings in SFT2841. • Communication to client technical stuff and top management, leading technical meetings.

Protection and Control Engineer

05.2007 - 08.2009 |Federal Grid Company of UES, Central Region Branch

IEDs and electromechanical, Siemens Siprotec, ABB Relion, Schneider Electric, TMZ, FCL.

• Protection equipment commissioning (Siemens Siprotec, ABB Relion), including configuration of IEC 61850 IEDs, GOOSE messages configuration and testing. • Relay protection equipment (IEDs and electromechanical) maintenance at 500 kV substations. • Connection diagrams layout. • Faults investigations, site troubleshooting for substation secondary systems. • Site acceptance tests. • Process automation: auxiliary compressor station maintenance and troubleshooting. • Electrical connections check up. • Commissioning of asynchronous motors, frequency drives (Schneider Electric and TMZ) and actuators. • Developing technical guidelines for automation and relay protection of high temperature superconducting fault current limiter (FCL). • Consulting client on best practices and optimal technical and commercial solutions for FCL implementation on 220 kV substation.

Образование

MS in Automation and Controls Engineering (Магистр)

2007 - 2012

St Pete State Polytechnic University

Языки

АнглийскийВыше среднего